Velocity through check valve - max and min
A supplier brought to my attention that I had an unusually high velocity
going through a check valve in a PS design I was working on...
Pump
is split case, 10" suction x 8" discharge. Design point is 2604 gpm at
177'. Service is raw (high quality) water, 60 deg F - nothing out of
the ordinary.
Coming off the pump flange face, I have a 90 bend, and then check after the bend. I increase to my line size after the check.
My
line velocities are fine, however, the velocities through the check are
rather fast (15 fps at operating point, - higher at peak flows).
What is typical max velocity through a check?
Further,
while the pumps are VFD driven, the nature of the application is that
the flows could be low - with cycling at off peak times. What is the
MIN velocity needed so that I dont get 'flutter' (not sure of the word)
of the check?
Probably use a tilted disc type or air cushioned swing.
A check valve should correctly be dimensioned by flow (eg fluid
velocity) rather than dimension, both to give the smallest flow loss and
to have the best soft closing properties to avoid pressure peaks when
closing.
By variable flow (soft stop and start by pumps, and
motor regulation of flow) we see increasing cases where check valves are
'mis-selected' and causes problems and unnecessary large power losses
when pumping.
You will need a certain straight length before and after the check valve at this velocity to have a proper laminar even flow.
If
you select a valve 'from the upper shelf', for example a soft closing
nozzele check valve similar to or as sample given below, you will find
that 3 to 4 m/s ( 9 to 12 feet a second - see brochure for max) is a
normal flow , and that the very low pressure loss may give a very
reasonable payback time for the extra cost of the long-life
construction.
Water mains are normally lower than this, about 1 -2 m/s, 3 m/s when cleaning.
Hydre-electrical
power plants will however have higher velocities, also when pumping
water back to store against times when energy is higher priced, but even
then a nozzle check valve should be limitied to max 5- 6 m/s,
You
will also find that the spring operated construction will ensure that
the the valve is closed at the instant when the pressure at both sides
are equal, and pressure peaks will be minimized, tolerence for varying
flow maximized.
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